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Complete Gearcase Seal Kit 875741 for Volvo Penta 280 290 DP SP-A Upper Drive

Complete Gearcase Seal Kit 875741 for Volvo Penta 280 290 DP SP-A Upper Drive

Regular price $65.99 USD
Regular price Sale price $65.99 USD
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Product Overview

Complete gearcase seal kit for the Volvo Penta 200 to 290, 290DP and SP sterndrives, supplied as 1 x complete gearcase seal kit. This is the kit that reseals the upper gearcase, and it replaces Volvo Penta 875741, which is made up of 876266 and 876267. It crosses to Sierra 18-8357 and Mallory 9-77900, and it fits the 19 Volvo Penta single prop and Duoprop models in the table below.

The upper gearcase seal kit is the set of seals that holds the gear oil in and the water out at the top of the drive. It is the kit to buy when the drive is coming apart for a bearing, a U-joint or a reseal, because the seals are the cheapest part of that job and the only part that is single use.

The usual sign is milky gear oil. Water gets past the seals, the oil turns the colour of coffee, and the gears and bearings run on an oil and water mix that does not lubricate. By the time the oil is visibly milky the damage is already starting.

The other sign is oil on the outside. The drive leaves a film of gear oil on the housing or on the ground under the leg, and the level drops over a season without any obvious leak.

The number on the box is the complete kit number. 875741 is the kit, and 876266 and 876267 are the two part numbers that make it up, so a drive that lists any of the three is covered.

Specifications & Attributes

Specification Detail
Condition New / New with tags
Type Complete gearcase seal kit
Volvo Penta Kit Number 875741
Volvo Penta Numbers In The Kit 876266, 876267
Sierra Number 18-8357
Mallory Number 9-77900
Fits Volvo Penta 200 to 290, 290DP and SP sterndrives
Drive Type Single prop and Duoprop
Models 19 models, see the table below
Parts In Kit 1 complete gearcase seal kit
Quantity 1
Net Weight 169 g including packaging
Packaging Pack
Warranty 3 year

OEM Cross Reference

Component Numbers
Complete gearcase seal kit 875741
Volvo Penta numbers in the kit 876266, 876267
Sierra 18-8357
Mallory 9-77900

Compatible Engines & Drives

Model Drive
200 Single prop sterndrive
250 Single prop sterndrive
270 Single prop sterndrive
275 Single prop sterndrive
280 Single prop sterndrive
290 Single prop sterndrive
290A Single prop sterndrive
SP-A Single prop sterndrive
SP-A1 Single prop sterndrive
SP-A2 Single prop sterndrive
SP-C Single prop sterndrive
SP-C1 Single prop sterndrive
SP-E Single prop sterndrive
290DP Duoprop sterndrive
DP-A Duoprop sterndrive
DP-B Duoprop sterndrive
DP-C Duoprop sterndrive
DP-D Duoprop sterndrive
DP-E Duoprop sterndrive

These are the models given on the listings for this kit. The 200 through 290A are the single prop drives and the 290DP and DP-A through DP-E are the Duoprop drives, with the SP-A to SP-E models in between.

The UK and Australian listing titles also name the AQ280DP and AQ280T drives. AQ280DP is the same drive as the 280DP in the table. AQ280T is not in the fitment list, so if your drive is an AQ280T, send us the model and the serial number before ordering and we will check the kit against it.

The listings do not give years for any of these models. If you are not certain, send us the drive model and the serial number and we will confirm the kit before you order.

What's Included

Component Detail Qty
Complete gearcase seal kit 875741, the kit made up of 876266 and 876267 1
Seals in the kit Configured by Volvo Penta for 875741 Included
Gear oil Not included 0
Bearings or U-joints Not included 0

This listing is for the seal kit. It does not include gear oil, bearings, U-joints or any of the other parts that are usually changed at the same time as a gearcase reseal.

Key Features

Feature Detail
Complete kit The full upper gearcase seal set under 875741
Cross referenced Sierra 18-8357 and Mallory 9-77900
Single prop and Duoprop Covers the 200 to 290 and the 290DP to DP-E
SP series SP-A, SP-A1, SP-A2, SP-C, SP-C1 and SP-E
19 models The full Volvo Penta list in the table above
Reseal job The kit to fit when the drive is coming apart

Signs The Seals Have Failed

What You See What It Means Action
Gear oil milky or the colour of coffee Water past the seals Fit the seal kit and change the oil
Gear oil level dropping over a season Seals weeping, oil lost slowly Fit the seal kit
Oil film on the drive housing or under the leg Seal weeping on the outside Fit the seal kit
Whine from the upper gearcase Bearings running on oil and water Fit the seal kit and check the bearings
Water in the gear oil after a lay up Seals hardened over the winter Fit the seal kit before the season
Drive resealed once already and leaking again Seals fitted dry or damaged on assembly Fit the seal kit again and lubricate the lips

Fitting Notes

Step Action
1 Check the drive model against the table above
2 Drain the gear oil and check it for water before anything is undone
3 Take the upper gearcase apart and note where each seal sits
4 Clean the seal bores and check them for scoring and corrosion
5 Fit the new seals squarely, with grease on the lips and none on the outside diameter
6 Check the shafts for a wear groove where the old seal ran, and fit a speed sleeve if there is one
7 Reassemble the gearcase and refill with the specified gear oil
8 Run the drive and check for leaks, then check the oil level again after the first trip

Condition & Warranty

Item Detail
Condition New / New with tags
Warranty 3 year
Packaging Pack

Before You Buy

  • Complete gearcase seal kit for Volvo Penta sterndrives
  • Replaces Volvo Penta 875741
  • 875741 is made up of 876266 and 876267
  • Crosses to Sierra 18-8357 and Mallory 9-77900
  • Fits the 200, 250, 270, 275, 280, 290 and 290A single prop drives
  • Fits the SP-A, SP-A1, SP-A2, SP-C, SP-C1 and SP-E drives
  • Fits the 290DP and the DP-A, DP-B, DP-C, DP-D and DP-E Duoprop drives
  • 169 g with packaging
  • 30-Day Easy Returns
  • Free Worldwide Shipping
Quantity

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Before You Buy

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