Complete Gearcase Seal Kit 875741 for Volvo Penta 280 290 DP SP-A Upper Drive
Complete Gearcase Seal Kit 875741 for Volvo Penta 280 290 DP SP-A Upper Drive
Product Overview
Complete gearcase seal kit for the Volvo Penta 200 to 290, 290DP and SP sterndrives, supplied as 1 x complete gearcase seal kit. This is the kit that reseals the upper gearcase, and it replaces Volvo Penta 875741, which is made up of 876266 and 876267. It crosses to Sierra 18-8357 and Mallory 9-77900, and it fits the 19 Volvo Penta single prop and Duoprop models in the table below.
The upper gearcase seal kit is the set of seals that holds the gear oil in and the water out at the top of the drive. It is the kit to buy when the drive is coming apart for a bearing, a U-joint or a reseal, because the seals are the cheapest part of that job and the only part that is single use.
The usual sign is milky gear oil. Water gets past the seals, the oil turns the colour of coffee, and the gears and bearings run on an oil and water mix that does not lubricate. By the time the oil is visibly milky the damage is already starting.
The other sign is oil on the outside. The drive leaves a film of gear oil on the housing or on the ground under the leg, and the level drops over a season without any obvious leak.
The number on the box is the complete kit number. 875741 is the kit, and 876266 and 876267 are the two part numbers that make it up, so a drive that lists any of the three is covered.
Specifications & Attributes
| Specification | Detail |
|---|---|
| Condition | New / New with tags |
| Type | Complete gearcase seal kit |
| Volvo Penta Kit Number | 875741 |
| Volvo Penta Numbers In The Kit | 876266, 876267 |
| Sierra Number | 18-8357 |
| Mallory Number | 9-77900 |
| Fits | Volvo Penta 200 to 290, 290DP and SP sterndrives |
| Drive Type | Single prop and Duoprop |
| Models | 19 models, see the table below |
| Parts In Kit | 1 complete gearcase seal kit |
| Quantity | 1 |
| Net Weight | 169 g including packaging |
| Packaging | Pack |
| Warranty | 3 year |
OEM Cross Reference
| Component | Numbers |
|---|---|
| Complete gearcase seal kit | 875741 |
| Volvo Penta numbers in the kit | 876266, 876267 |
| Sierra | 18-8357 |
| Mallory | 9-77900 |
Compatible Engines & Drives
| Model | Drive |
|---|---|
| 200 | Single prop sterndrive |
| 250 | Single prop sterndrive |
| 270 | Single prop sterndrive |
| 275 | Single prop sterndrive |
| 280 | Single prop sterndrive |
| 290 | Single prop sterndrive |
| 290A | Single prop sterndrive |
| SP-A | Single prop sterndrive |
| SP-A1 | Single prop sterndrive |
| SP-A2 | Single prop sterndrive |
| SP-C | Single prop sterndrive |
| SP-C1 | Single prop sterndrive |
| SP-E | Single prop sterndrive |
| 290DP | Duoprop sterndrive |
| DP-A | Duoprop sterndrive |
| DP-B | Duoprop sterndrive |
| DP-C | Duoprop sterndrive |
| DP-D | Duoprop sterndrive |
| DP-E | Duoprop sterndrive |
These are the models given on the listings for this kit. The 200 through 290A are the single prop drives and the 290DP and DP-A through DP-E are the Duoprop drives, with the SP-A to SP-E models in between.
The UK and Australian listing titles also name the AQ280DP and AQ280T drives. AQ280DP is the same drive as the 280DP in the table. AQ280T is not in the fitment list, so if your drive is an AQ280T, send us the model and the serial number before ordering and we will check the kit against it.
The listings do not give years for any of these models. If you are not certain, send us the drive model and the serial number and we will confirm the kit before you order.
What's Included
| Component | Detail | Qty |
|---|---|---|
| Complete gearcase seal kit | 875741, the kit made up of 876266 and 876267 | 1 |
| Seals in the kit | Configured by Volvo Penta for 875741 | Included |
| Gear oil | Not included | 0 |
| Bearings or U-joints | Not included | 0 |
This listing is for the seal kit. It does not include gear oil, bearings, U-joints or any of the other parts that are usually changed at the same time as a gearcase reseal.
Key Features
| Feature | Detail |
|---|---|
| Complete kit | The full upper gearcase seal set under 875741 |
| Cross referenced | Sierra 18-8357 and Mallory 9-77900 |
| Single prop and Duoprop | Covers the 200 to 290 and the 290DP to DP-E |
| SP series | SP-A, SP-A1, SP-A2, SP-C, SP-C1 and SP-E |
| 19 models | The full Volvo Penta list in the table above |
| Reseal job | The kit to fit when the drive is coming apart |
Signs The Seals Have Failed
| What You See | What It Means | Action |
|---|---|---|
| Gear oil milky or the colour of coffee | Water past the seals | Fit the seal kit and change the oil |
| Gear oil level dropping over a season | Seals weeping, oil lost slowly | Fit the seal kit |
| Oil film on the drive housing or under the leg | Seal weeping on the outside | Fit the seal kit |
| Whine from the upper gearcase | Bearings running on oil and water | Fit the seal kit and check the bearings |
| Water in the gear oil after a lay up | Seals hardened over the winter | Fit the seal kit before the season |
| Drive resealed once already and leaking again | Seals fitted dry or damaged on assembly | Fit the seal kit again and lubricate the lips |
Fitting Notes
| Step | Action |
|---|---|
| 1 | Check the drive model against the table above |
| 2 | Drain the gear oil and check it for water before anything is undone |
| 3 | Take the upper gearcase apart and note where each seal sits |
| 4 | Clean the seal bores and check them for scoring and corrosion |
| 5 | Fit the new seals squarely, with grease on the lips and none on the outside diameter |
| 6 | Check the shafts for a wear groove where the old seal ran, and fit a speed sleeve if there is one |
| 7 | Reassemble the gearcase and refill with the specified gear oil |
| 8 | Run the drive and check for leaks, then check the oil level again after the first trip |
Condition & Warranty
| Item | Detail |
|---|---|
| Condition | New / New with tags |
| Warranty | 3 year |
| Packaging | Pack |
Before You Buy
- Complete gearcase seal kit for Volvo Penta sterndrives
- Replaces Volvo Penta 875741
- 875741 is made up of 876266 and 876267
- Crosses to Sierra 18-8357 and Mallory 9-77900
- Fits the 200, 250, 270, 275, 280, 290 and 290A single prop drives
- Fits the SP-A, SP-A1, SP-A2, SP-C, SP-C1 and SP-E drives
- Fits the 290DP and the DP-A, DP-B, DP-C, DP-D and DP-E Duoprop drives
- 169 g with packaging
- 30-Day Easy Returns
- Free Worldwide Shipping
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Before You Buy
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