Outboard Maintenance Kit 17400-96824 for Suzuki DF150 DF150S DF175 150 175HP
Outboard Maintenance Kit 17400-96824 for Suzuki DF150 DF150S DF175 150 175HP
Product Overview
Outboard maintenance kit for the Suzuki DF150, DF150S and DF175 four stroke outboards from 2006 onward. It is the Suzuki 17400-96824 service kit, and the impeller in the water pump kit measures 86 mm outer diameter by 24.3 mm inner diameter and 31.7 mm thick with five blades.
The kit covers the three jobs that come due together on a big four stroke: the water pump, the fuel filter and the oil filter. It also carries six anodes, which is what these engines need because the block, the bracket and the gear case all use them.
On a 150 or 175 HP four stroke the water pump is working against a lot of heat. An impeller that has gone hard will still turn and still look whole, but the flow falls away and the engine starts running warm at cruise. That is the point where the kit is cheaper than a cylinder head.
Fitment covers the DF150 from 2006, the DF150S from 2015 and the DF175 from 2006. Check the model and serial number on the bracket plate before ordering, because the earlier 150 HP models used a different pump kit.
Specifications
| Specification | Detail |
|---|---|
| Condition | New / New with tags |
| Type | Outboard maintenance kit, water pump, fuel and oil service |
| Suzuki Kit Part Number | 17400-96824 |
| Also Listed As | 17400-96821, 17400-96822, 17400-96823 |
| Water Pump Kit | 17400-96J03, also 17400-96J02 and 17400-96J04 |
| Fuel Filter | 15412-92J00, also catalogued as 15410-96J00 |
| Oil Filter | 16510-96J10, also 16510-96J00 |
| Anode | 55321-87J00, set of 6 |
| Fits | Suzuki DF150, DF150S, DF175 |
| Horsepower | 150 HP, 175 HP |
| Quantity | 1 maintenance kit |
| Country Of Origin | Taiwan |
| Net Weight | 978 g including packaging |
| Warranty | 3 year |
OEM Cross Reference
| Brand | Part Numbers |
|---|---|
| Suzuki | 17400-96821, 17400-96822, 17400-96823, 17400-96824 |
| Suzuki | 17400-96J02, 17400-96J03, 17400-96J04 (water pump kit) |
| Suzuki | 15412-92J00, 15410-96J00 (fuel filter) |
| Suzuki | 16510-96J10, 16510-96J00 (oil filter) |
| Suzuki | 55321-87J00, 55321-87J01 (anode) |
Compatible Engines
| Engine | Horsepower And Years |
|---|---|
| Suzuki DF150 | 150 HP, 2006 and later |
| Suzuki DF150S | 150 HP, 2015 and later |
| Suzuki DF175 | 175 HP, 2006 and later |
Water Pump Impeller Specifications
| Specification | Detail |
|---|---|
| Outer Diameter | 86 mm, 3.4 in |
| Inner Diameter | 24.3 mm, 0.96 in |
| Section Thickness | 31.7 mm, 1.25 in |
| Number Of Blades | 5 |
| Shaft Type | Key drive |
| Material | Neoprene rubber |
What's Included
| Component | Detail | Qty |
|---|---|---|
| Water pump repair kit | 17400-96J03, impeller, gaskets and key | 1 |
| Fuel filter | 15412-92J00, also catalogued as 15410-96J00 | 1 |
| Oil filter | 16510-96J10, also 16510-96J00 | 1 |
| Anode set | 55321-87J00, zinc anodes for block, bracket and gear case | 6 |
| Cotter pin | 4 x 35 mm split pin for the shift shaft | 1 |
| Drain gaskets | One size for the gear case plugs | 1 |
| Drain gaskets | Second size for the gear case plugs | 2 |
| O rings | 1.9 x 22 mm inner diameter | 3 |
When To Fit This Kit
| What You See | What It Means | What To Do |
|---|---|---|
| Engine warm at cruise | Water pump flow down | Fit the kit |
| Weak tell tale at idle | Impeller blades set or worn | Fit the kit |
| Top end down a few knots | Fuel filter loading up | Fit the kit |
| Anodes half gone or chalky | Cathodic protection running out | Fit the kit |
| Service season due | Suzuki schedules these items together | Fit the kit |
| Impeller cracked on inspection | Neoprene aged out | Fit the kit |
Fitting Notes
| Step | Action |
|---|---|
| 1 | Check the model and serial number against the table above |
| 2 | Flush the engine and let it cool before anything comes apart |
| 3 | Drain the gear case and check the oil for water |
| 4 | Take the lower unit off and split the water pump housing |
| 5 | Note the impeller blade direction and the key position |
| 6 | Fit the new impeller, gaskets and key, then the housing |
| 7 | Fit the new fuel filter and note the flow arrow |
| 8 | Fit the new oil filter and fill with the maker grade of oil |
| 9 | Fit the six anodes, run on flush muffs and check the tell tale |
Condition & Warranty
| Item | Detail |
|---|---|
| Condition | New / New with tags |
| Warranty | 3 year |
| Packaging | Boxed, 978 g kit |
Before You Buy
- Suzuki maintenance kit 17400-96821, 17400-96822, 17400-96823 and 17400-96824
- Fits Suzuki DF150, DF150S and DF175 four stroke outboards
- Covers 150 HP from 2006 and 175 HP from 2006
- Water pump kit 17400-96J03 with 86 mm five blade impeller
- Fuel filter and oil filter included
- Six anodes 55321-87J00 included
- 978 g with packaging
- 30-Day Easy Returns
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