Carburetor Rebuild Kit 382048 765630 for Johnson Evinrude 9.5 HP 1964-1973 with Float
Carburetor Rebuild Kit 382048 765630 for Johnson Evinrude 9.5 HP 1964-1973 with Float
Product Overview
Carburettor rebuild kit for the Johnson and Evinrude 9.5 HP outboards built from 1964 to 1973, the BRP OMC SysteMatched kit with a float that returns a tired carburettor to a clean idle and full throttle. It replaces Johnson Evinrude 382048 and 765630, Mallory 9-37106, Sierra 18-7043 and GLM 40510, and it ships as one kit in a 150 mm x 180 mm x 10 mm pack at 36 g.
One kit rebuilds one carburettor. Inside are the float, the needle and seat, and the gaskets that come off when the carburettor is opened, which is the set that decides whether the engine idles properly and whether it stops flooding when it is tilted up.
The 9.5 HP is a two stroke with a separate carburettor for each cylinder on the twin, and the classic symptoms of a tired kit are all similar: it will only run on choke, it dies at idle, it loads up and smokes, or fuel runs out of the throat after the engine is shut down. A float that has soaked up fuel sits too low and the mixture goes rich, and a hardened needle and seat lets fuel past when the engine is off.
These carburettors are simple and the rebuild is a bench job. The important part is cleaning: blow out every passage, check the float level against the specification, and check the float for fuel inside it before it goes back in. A new kit fitted into a dirty body will behave exactly like the old one.
Fitment is all Johnson and Evinrude 9.5 HP models from 1964 to 1973. Note that the kit is not compatible with the Sportwin engine, so check the model badge before ordering.
Specifications
| Specification | Detail |
|---|---|
| Condition | New / New with tags |
| Type | Carburettor rebuild kit with float |
| Johnson Evinrude Part Numbers | 382048, 765630 |
| Mallory Part Number | 9-37106 |
| Sierra Part Number | 18-7043 |
| GLM Part Number | 40510 |
| Fits | Johnson and Evinrude 9.5 HP outboards 1964-1973 |
| Not Compatible With | Sportwin engine |
| Number Of Carburettors Per Kit | 1 |
| Quantity | 1 kit |
| Country Of Origin | Taiwan |
| Net Weight | 36 g including packaging |
| Pack Size | 150 mm x 180 mm x 10 mm |
| Pack Size In Inches | 5.91 in x 7.09 in x 0.39 in |
| Warranty | 3 year |
OEM Cross Reference
| Brand | Part Numbers |
|---|---|
| Johnson / Evinrude | 382048, 765630 |
| Johnson / Evinrude | 382045, 382046, 382047, 382049 |
| Johnson / Evinrude | 383052, 383067, 398532, 439071 |
| Mallory | 9-37106 |
| Sierra | 18-7043 |
| GLM | 40510 |
Compatible Engines
| Brand | Model | Horse Power | Model Years |
|---|---|---|---|
| Johnson | 9.5 HP models | 9.5HP | 1964-1973 |
| Evinrude | 9.5 HP models | 9.5HP | 1964-1973 |
| Johnson / Evinrude | Sportwin | Not compatible | Do not order |
What's Included
| Component | Detail | Qty |
|---|---|---|
| Float | Carburettor float, as shown in the photos | 1 |
| Needle and seat | Inlet needle and seat assembly | 1 |
| Gaskets | Bowl and body gaskets for the rebuild | Set as shown |
| Carburettor body | Not included, the original body is reused | 0 |
| Fuel line and primer bulb | Not included, check them if the engine starves | 0 |
Packing Dimensions
| Measure | Millimetres | Inches |
|---|---|---|
| Pack length | 150 mm | 5.91 in |
| Pack width | 180 mm | 7.09 in |
| Pack height | 10 mm | 0.39 in |
| Weight with packaging | 36 g | 1.27 oz |
Signs The Carburettor Needs A Rebuild
| What You See | What It Means | Action |
|---|---|---|
| Only runs on choke | Passages restricted, mixture lean | Fit the kit and clean the body |
| Dies at idle | Idle circuit blocked | Fit the kit |
| Loads up and smokes | Float level high or needle leaking | Fit the kit |
| Fuel runs out of the throat after shutdown | Needle and seat not sealing | Fit the kit |
| Hard starting when warm | Float flooding the engine | Fit the kit |
| Engine stops when tilted | Float level wrong | Fit the kit and set the float |
Fitting Notes
| Step | Action |
|---|---|
| 1 | Check the model badge against the fitment table |
| 2 | Close the fuel tap and disconnect the fuel line |
| 3 | Take the carburettor off and work on a clean bench |
| 4 | Strip it down and lay the parts out in order |
| 5 | Blow out every passage and check the jets |
| 6 | Fit the new needle, seat, float and gaskets |
| 7 | Set the float level and the idle mixture screw to the starting point |
| 8 | Refit, start the engine and adjust the idle mixture once it is warm |
Condition & Warranty
| Item | Detail |
|---|---|
| Condition | New / New with tags |
| Warranty | 3 year |
| Packaging | Pack, 150 mm x 180 mm x 10 mm |
Before You Buy
- Replaces Johnson Evinrude 382048 and 765630
- Also replaces Mallory 9-37106, Sierra 18-7043 and GLM 40510
- Also crosses to 382045, 382046, 382047, 382049, 383052, 383067, 398532 and 439071
- Fits Johnson and Evinrude 9.5 HP models from 1964 to 1973
- Not compatible with the Sportwin engine
- Kit includes float, needle and seat and gaskets, enough for one carburettor
- 36 g with packaging
- 30-Day Easy Returns
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Boat Owners' Review
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